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It's smart to switch to a Donaldson Torit® PowerCore® CP Series dust collector. It uses significantly smaller and more powerful filter packs than baghouses, provides better dust collection, requires less steel, saves transportation costs, and lowers operational costs.
The key is PowerCore filter packs. Combining Donaldson Torit's proven and proprietary Ultra-Web® surface-loading technology with a rugged fluted-media configuration, PowerCore filter packs last longer, clean easier, lower emissions, and eliminate bridging.
Bin vents fit into the tightest spaces.
An optimized airflow management system delivers optimal pulse cleaning while minimizing airflow restriction.
Innovative PowerCore filtration technology means reduced freight and installation costs, fewer filter changeouts, lower maintenance costs, and no entry requirements for filter changes.
Today’s streamlined and lean manufacturing facilities demand peak performance even within the smallest spaces. Torit PowerCore space-saving dust collectors are available as stand-alone models that can be ducted to many different applications, as well as bin vent models used on applications like silos, conveyor transfer points, conveyor discharges, blenders and mixers.
And just how small is Torit PowerCore? A stand-alone Torit PowerCore CPC Series dust collector is 50% smaller than a traditional baghouse and a CPV bin vent collector is up to 70% smaller than other bag bin systems. With Torit PowerCore, you can save space, install at point of use, eliminate duct work and replace a large central dust collector.
Torit PowerCore CPC stand-alone dust collectors, available in a range of airflows from 1,189 to 56,067 m3/h / 700 to 33,000 cfm, use less floor space and fit into tight spaces.
Torit PowerCore CPV bin vent systems, with airflows of 765 to 13,932 m3/h / 450 to 8,200 cfm, deliver more powerful technology in a much smaller package. The comparison to traditional bag-style bin vents is dramatic. CPV bin vent collectors are almost 70% shorter than other bag-style bin vents and effectively address the frequent challenge of tight space limitations. These bin vents can be installed at point-of-use on silos, conveyor transfer points, conveyor discharges, blenders and mixers.
An entirely new approach to dust collectors, the PowerCore filter pack is small, lightweight, and easily handled by one person. Tired of changing big, dirty filter bags? One 178 mm / 7 in. PowerCore filter pack replaces up to SIX 2.4 m / 8 ft standard fabric filter bags. Removed with one hand and no tools in minutes—not hours or days—PowerCore filter packs save time, maintenance and money.
PowerCore filter packs have 78% fewer emissions than traditional polyester filter bags.
The PowerCore filter pack's obround shape, in conjunction with Donaldson proprietary Ultra-Web media, trap more dust on the surface of the media flutes than conventional filter bag materials.
Fluted channels are alternatively sealed allowing air to enter through an open flute (red arrow) and forcing it to exit an adjacent flute (blue arrow). Fluted media construction prevents bridging in fibrous or agglomerative applications.
Contact your Donaldson Sales Representative to order. Availability varies by country.
A. The PowerCore filter is neither a bag nor a cartridge. It’s a filter pack with a handle. We’ve configured the media into a corrugated flute structure, which not only makes the pack rigid and sturdy, but allows more media to be used effectively in a smaller volume. The media is then rolled into an “ob-round” shape that is only 17.8 mm / 7 in. deep by 55.88 mm / 22 in. long. The PowerCore filter pack, in conjunction with the PowerCore collector, has been designed to replace conventional baghouses with fabric or pleated filter bags. You’ll be amazed at how easy it is to change out the PowerCore filter packs. They can be removed and replaced in just minutes, without using tools—and without a confined space permit.
A. There are two reasons the Torit PowerCore CP Series collectors are smaller: the filter packs and the collector design. One 17.8 mm / 7 in. PowerCore filter pack replaces six traditional 2.4 m / 8 ft fabric filter bags. We are able to include a large amount of filter media area in the 17.8 mm / 7 in. space because of the unique corrugated configuration method. With shorter filter packs, the size of the collector can be reduced. The collector is designed to be smaller and smarter. By engineering the airflow patterns inside the collector, we have been successful in reducing the amount of space required while maintaining excellent filtration performance.
A. Yes. The PowerCore CP Series collector design and engineered airflow work to prevent a common baghouse problem—bridging. The possibility of dust bridging between the filter packs is eliminated in Torit PowerCore. By designing the filter pack and the collector together, Donaldson Torit has developed an optimized solution for dust collection where baghouses are typically applied.
A. No. There is no chance of bridging between PowerCore filter packs—and therefore no plugging due to bridging—in a Torit PowerCore collector. Here’s why:
A. So far, we’ve tested and approved Torit PowerCore for many industries where baghouses are typically applied, including:
We continue to test and develop Torit PowerCore solutions for other dust challenges. Donaldson Torit will always recommend the best filtration solution for the specific application, whether it’s a cartridge, baghouse, or Torit PowerCore.
A. Our best: our Donaldson-developed and proprietary Ultra-Web® media. It’s made of two layers—a sturdy substrate bonded with a thin layer of fine fibers—that capture both small and large particulate—resulting in a very high performance media. The EPA PM2.5 testing proves it. PowerCore filter packs have 78% FEWER emissions than traditional polyester filter bags.
A. Not at this time. Torit PowerCore uses an advanced filtration technology. The filter packs, tubesheet, pulse-cleaning system and engineered airflow of the collector have been optimized as an integrated system. Retrofitting an existing collector is not advised.
A. No. Torit PowerCore and PowerCore filter packs are only available from Donaldson Torit.