Overview
The award-winning Donaldson Rugged Pleat (RP) Baghouse collector sets a new standard for baghouse dust collector performance, combining innovative collector design with advanced filtration technology in our most maintenance-friendly design ever.
The Rugged Pleat Baghouse collector is ideal for the heavy and/or abrasive dust applications typically found in woodworking, mining, grain processing, and other industries.
Combining a cyclone pre-cleaner and baghouse into a single unit, the Rugged Pleat handles heavy dust loads and large air volumes, and utilizes an embedded compressor, pulsing at medium air pressure to help provide energy-efficient filter cleaning.
Up to 44% Fewer Filters*
The Rugged Pleat filter design has been optimized to maximize the amount of media per filter. The result is a collector with up to 44% fewer filters to service.
*Compared to typical round baghouse collectors.
Advanced Filtration Media
Ultra-Web® Spunbond media provides 94% fewer emissions than standard 16-oz. singed polyester felt and is more durable for abrasive dust applications than standart filter media.
Unique Pulse Cleaning System
The PerfectPulse™ cleaning system increases pulse pressure longevity and focuses the cleaning energy directly over the filter to support world-class cleaning and long filter life.
Energy Efficiency
The combination of the PerfectPulse™ cleaning system and up to 100% more media for a given airflow supports energy savings over the life of the collector.
Filters with the intelligent Donaldson Seal Lock design take 50% less time to replace than typical snap-in felt bags and cages which helps to reduce downtime and labor hours.
Unrivaled Performance
The Donaldson Torit® Rugged Pleat Baghouse collector provides the simplicity and cost savings of a single dirty-air inlet, single clean-air outlet and single hopper outlet and takes that proven innovation to the next level.
SuperSep™ inlet system combines cyclonic pre-separation and a baghouse all in one collector, pre-separating up to 97% of the dust so the filters stay clean longer.
EvenFlow™ baffles helps reduce turbulence and evenly distribute airflow to all filters.
Ultra-Web® Spunbond filters provide 94% fewer emissions than common felt bags and are durable enough to handle abrasive applications.
A PD pump comes with the collector and provides energy efficient pulse air with reduced condensation to help combat problems with moisture in the winter due to freeze-up.
The PerfectPulse™ cleaning system delivers every pulse directly over the filter to help provide effective bag cleaning and long filter life.
Intelligent Filter Design
When the time finally comes to replace the filters in your Rugged Pleat Baghouse collector, you will appreciate the advantages the collector’s combination of performance and convenience provides.
The advanced construction and optimally sized pleated filters enable the collector to provide the same airflow capacity as traditional round baghouses with up to 44% fewer filters. With fewer filters, the downtime needed for change-outs can be reduced.
Laboratory tests have shown that pleated filters with the convenient Donaldson Seal Lock design can withstand 100% more sideload pressure and can take up to 50% less time to replace than the traditional snap-in felt bag and cage configuration*
Built-in venturi and tertiary holes increase pulse pressure longevity to provide pulse effectiveness and filter cleaning without creating dead space just below the tubesheet.
*¹Compared to typical round baghouse collectors. ²Based on 44% fewer filters, observational studies indicate that replace RP filters takes 50% less time than traditional snap-in bag and cage filters.
94% fewer emissions than common felt bags and are durable enough to handle abrasive applications.
Advanced Filter Technology
Donaldson has continually advanced our proven Ultra-Web® fine fiber technology. Ultra-Web ™ media provides a very fine, continuous fiber of 0.2-0.3 microns in diameter to form a web-like net that traps dust on the surface of the media. Combining Ultra-Web technology with a sturdy spunbond polyester substrate, Ultra-Web Spunbond pleated bag filters provide long life, help reduce downtime and help minimize emissions compared to felt media.
Ultra-Web® Spunbond Pleated Filter Bag Benefits:*
| Collector Design | Standard | Optional |
|---|---|---|
| All-Welded 10 ga (minimum) Construction |  |
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| Heavy-Duty 1/4-in (6.4 mm) Tubesheet Construction | |
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| PD Pump (TEFC Motor Drive) for Cleaning System | |
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| 1/3 HP TEFC Motor* for Manifold Drive | |
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| SuperSep™ inlet system | |
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| Evenflow™ baffles (with SuperSep™ inlet) | |
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| Round Outlet | |
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| Rectangular Outlet | |
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| High Body Inlet | |
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| Ladder & Platform Assemblies | |
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| Stainless Steel Construction | |
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| Internal Service Light | |
| Pleated Bag Filters | Standard | Optional |
|---|---|---|
| Ultra-Web Spunbond Pleated Bags with Donaldson Seal Lock Top | |
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| Ultra-Web Spunbond Pleated Bags with BoltsafeTM Hardware | |
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| Variety of Media Options | |
| Hopper Design | Standard | Optional |
|---|---|---|
| 60° Conical Hoppers | |
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| Hopper Access Cover | |
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| Outlet Transitions for various Airlock Sizes | |
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| Outlet Transition for Live Bottom Hopper | |
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| Hopper Service Port | |
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| Hopper Level Indicators | |
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| 3” (76.2 mm) Hopper Water Overflow Check Valve | |
| Support Structure† | Standard | Optional |
|---|---|---|
| Steel Support Legs shipped installed | |
| Electrical Controls, Gauges and Enclosures | Standard | Optional |
|---|---|---|
| Magnehelic®** Gauge | |
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| Rugged Pleat Perfect Pulse Timer PLC in NEMA 4 Enclosure | |
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| Pulse Solenoid Valve in NEMA 9 Enclosure | |
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| iCue™ Connected Filtration hardware and 1 year service agreement | |
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| Rugged Pleat PerfectPulse Controller with HMI screen in NEMA 12 Enclosure | |
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| Rugged Pleat PerfectPulse Control Panel with HMI screen, motor starters in NEMA 12 Enclosure | |
| Safety Features | Standard | Optional |
|---|---|---|
| Sprinkler Taps | |
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| Explosion Vents | |
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| Ladder Safety System | |
| Paint System | Standard | Optional |
|---|---|---|
| Prime Coated Interior | |
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| Textured Multi-Coat Paint Finish with 2,000-Hour Salt Spray Performance | |
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| Premium Duty Paint | |
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| Custom Colors | |
| Warranty | Standard | Optional |
|---|---|---|
| 10-Year Warranty | |
* All 60 Hz motors 1HP and above are compliant with EISA.
** Magnehelic and Photohelic are registered trademarks of Dwyer Instruments, Inc.
† Donaldson Torit equipment is designed to IBC guidelines for specific wind speed exposure and seismic spectral acceleration at grade level. Contact your Donaldson Torit representative for detailed information available on the equipment’s Spec Control drawings. Equipment may be customized to meet unique, customer-specified site requirements.
- This media is efficient in capturing submicron dust particles (0.3 micron and larger)
- Long filter life and better pulse cleaning due to surface loading technology
- Low energy use with better pulse cleaning and low operating pressure drops
*Over singed polyester
Please contact your local Donaldson Representative for specific availability in your region. All products, specifications, and availability are subject to change without notice.
